weber 32/36 installation instructions

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Discussion in 'Engine/Drivetrain' started by toy_boy, Feb 13, 2009. toy_boy Addict. Remove and label the vacuum hoses connected to the carburetor. 2��vz[�)�6c��t�#�=����Ԗ��M��`E���2�!��ujJ�۱��ɗM�����0�W���S2U7��XU:튥 T��'ntMui�o���`I��ﵮ�~��Yq/�Nd�sj�s�� �Q��Y��3�E��Ry7�>�4p����Ð�?�c�:�F�|�/W��W�{l��ڄ�NIms`�}S6N�-{zl���Ȋj7�zD��^���awʮv�e�I;]���{�O�J'����0��{ �����Nn�N�N���1���~����&�(���?�S� �k�l�G.�m$� I��U��)\k"3�!g=�[y��4^J6^�M{�LNq� �Od��LL�C`B��@�w�1��f2��5QE;=��dև��+�v,����N?��o�^7c�TU��I{L30#��d*��/{g��[� �O���|��K��_a�3�2������ð������M�*����T��ZS�-[�`��.�!-��2J�����3#�2�Y �A� �oL�RdA��L���B�י�af/��TNE��y�uk�*��t�,�q)8� �V�W�x�OXZ?�2�+�-w��3M-}�����T�ݤMt�[t�{��L��Lw�L�����Z���1�3���3�ٙ&1�^Ij2� ���N�1� Cz������!�@T�tb6��ib(�R�z�xM'g��Mb�lmd�D���jb�|��4;L3���BJ�;�CH`5-Bk������i�zJ��ATVu�_�e���j\���0ʌ����V�j�N�H�Ns蠞�;�&�~!-�׺Ħg�0ѹ?�3��N���W͍1Uz":�mߩ6�v��������_C�=!-�{ You should check all engine vacuum line connections and at the carburetor base (including the adapter plates). Any search for the ideal 2-barrel, the progressive down-draft carburetor would inevitably end with the DGV Series. $33.00 $ 33. All REDLINE kits are assembled with all the parts necessary for a quick and professional installation. ��?<>_�Y|v���-T�ÿ�_?�}�xS����u}�? Typical DGV carburetor install views. The Weber 32/36 kit utilizes a 32/36 progressive Weber carb and is designed to upgrade your Toyota with an economical performance carb. Please check the contents of the kit against the picture on page 1. This installation guide covers vehicle preparation, old carburetor removal, carburetor installation, and new carburetor adjustments. Remove any excess gasket material from intake manifold. Remove the Battery’s negative cable. Identify the electric choke wire. Weber Carburetor 32/36 Install Instructions. Use the spacers and allen bolts in the linkage kit. Retighten the three screws (do not over tighten). Locate any open vacuum ports and hoses and plug them. Weber 32/36 - INSTALL - 22R. If any parts were missing or the parts were damaged in shipping please contact your Weber Dealer. Fuel Injection Software and Manual: Carburetors Parts Diagrams 34 ICT 32 / 36 DFEV 32 / 36 DFAV 32/36 DGEV 32/36 DGAV x��]I�5��W� x�Hj�Z�-� y�e .ddYؾ_�I�������F��ɐ3I]*զ�R�M�Jm 00. Be careful not to cut or dent the aluminum gasket surfaces Mount the top adapter and gasket to the bottom adapter plate. Please see picture for order of installation. 32/36 DGV 5A Weber - Manual Choke [22680005] AUD$478.50 AUD$459.00 : Any search for the ideal 2-barrel, progressive down-draft carburetor would surely end with the DGV Series. Now the mixture is set. Remove the outer nut from the fuel pump and install the bracket that helps steady manifold. %�쏢 Quick background: My car is 1976 base 2.0 4 spd manual. Time taken in the setup will provide more fun later. (1) First, perform the various engine tests & adjustments; Compression, Points, Timing, Vacuum, etc. The electric choke and idle cut-off solenoids require a key hot 12-Volt source. I already removed my old carb which is a 32/36 weber with a water choke. of Fuel pressure. Weber Manuals - browse product manuals by entering a serial number or product description. Also please remember that any additional engine modifications such as Headers, High Performance camshafts, free flow exhaust systems may require that the carburetor be re-calibrated. The choke is Factory set. Automatic Transmissionrod end to Detent Cable Mount Hole closest to the (if equipped) (4b) Spring clip, attaches carb linkage. Only 2 left in stock - … After the carburetor is installed record the factory settings if needed in the future. Carburetor Adjustments: (see pictures for identification of components). Certain steps may vary slightly for different vehicle. WEBER 32/36 DGV,DGAV,DGEV,38 DGAS; DCOE; 3 BARREL CARBURETOR. When cruising, only the 32 mm bore is employed, giving good economy. Use Loctite on hardware inside air cleaner and intake manifold studs. Locate the vacuum advance hose and connect it to the vacuum advance port on the carburetor. Weber DGEV 32/36 carburetor installation. Throttle Linkage adjustments (cable or rod): While holding the choke plates open turn the throttle linkage by hand to release the fast idle cam from the screw then release the throttle lever. wire brush and carburetor cleaner. MANUAL CHOKE CONVERSION UNIT FOR WEBER 32/36 DGEV CARBURETORS WEBER 38/38. When removing old carburetor label all hoses and wires. After all of this lengthy background, the installation itself is very easy. out. Mount the first adapter and gasket to the intake manifold making sure that the allen head bolts are flush. The manifold will be sealed with the plate provided in the kit. NOTE: Legal in California only on racing vehicles which may never be driven on a highway. If you should need to call REDLINE WEBER for technical assistance we will need to know your final settings to help. In this order. BE SURE TO FOLLOW THE NEXT INSTRUCTIONS IN THE PROPER SEQUENCE, DEVIATION WILL CAUSE ... 32/36 DFEV 22680.070 WEBER CARBURETOR PARTS LIST WEBER 17 WEBER. b. REDLINE WEBER Kit K646 Nissan Pick-up with Z-24 engine Using REDLINE Weber 32/36 DGEV These instructions are intended as a general guide for installation. Start the engine (do not touch the accelerator pedal once Tools that will be needed to install this conversion kit: Supplies that will be needed to install this conversion kit: Optional items that will be helpful installing this conversion kit: This section should be completed before you install this Weber Conversion Kit. To check for full throttle operation have a helper hold the accelerator pedal to the floor and check the throttle lever by hand for additional travel, you can shorten the cable or lengthen the rod as required to eliminate additional travel. 00. You can use a gasket scraper, Since I will be adding this carb without worrying about emissions I'd like to start a detailed thread on the install and *deletion* of vacuum lines no longer needed. Idle mixture, idle speed, and fast idle. PMI Weber 32/36 DGV Manual Choke CARBURATOR Free DVD with Purchase ($24.95 Value) Product Description & Features: WEBER 34 ICT 34 ICH EPC 34 EPC Read more BASE GASKET, For 32/36 Progressive Carburators, Pair, Dunebuggy & VW The plates should be closed. Install the Weber … ?>/�8�4�g��l��Vu�W]�m�۔�g狏or��•��|�p�d���آm鬯��w]SUV������� -Vۡ�������D xN� To check the clearance between the hood and air filter, place some crumpled up aluminum on the air cleaner top and slowly lower the hood and check clearance. stream Installing a Weber 32/36 DGV, DGAV, DGEV (For Weber Kits with 2 piece adapter) These instructions are intended as a general guide for installation. Kit is for off-road use, not for use on the highways, or in California. They mount under the bracket. Electronic fuel injection (EFI) is now the rule and carburetors the exception. 3.6 out of 5 stars 6. Make sure that the ignition system is functioning properly. VW dual IDF lever installation instructions : REDLINE ICT Pro Bug Hex Linkage Parts Breakdown: REDLINE IDF Pro Bug Hex Linkage Parts Breakdown: Typical adapter plate install. c. Set the carburetor base gasket over the studs on the adaptor. You may now have to go back and check the fast idle speed and adjust if necessary. Making the Weber Progressive Carburetor (32/36 DFEV) Work on the Aircooled VW Engine Here at ACN we have gotten enough tech questions asking about the Weber Progressive Carburetor that we felt it was time to get a good article up on the subject. There's also a trouble-shooting guide, if needed. Weber 32/36 Carburetor Adjustment. Double nut each stud to remove. • vehicle shop manual • haynes weber book hm393 hp weber book hp774 ... this carburetor conversion kit includes: a new 32/36 dgev (wk551)or 38 dges (wk551-38) carburetor manifold base adapter linkage kit hardware kit chrome air cleaner high performance jet kit (wk551-38) ... weber carburetor installation To raise the speed turn the idle screw (clockwise) in, and to lower the speed turn the speed screw (counter clockwise) out. & Screw Mount. 8 0 obj Torque nuts to 12 ft. lbs. Check that the fuel pump is functioning properly. The number one and two reasons for tuning errors are improper linkage installations and over tightened linkage nut, causing a binding in linkage assembly. Verify that your vehicle had a recent tune up and you do not have any other mechanical problems. The DGV is a dual-barrel downdraft progressive carburetor. Never operate the engine without a fuel filter. Technical assistance is free for the first 60 days of purchase. Engineered to fit - Designed to perform: • Pre-calibrated • Bolt-on Performance • Street & Track . The engine should be revving between 2000 and 2500 Rpm’s. (Manual Choke) Weber 32/36 Carburetor Kit. It is important to follow all linkage and lever installation instructions. I am in the midst of installing a 32/36 weber electric choke carb that I bought from Korman. Turn off the engine. Weber Carburetor Adjustment Procedure. The original throttle cable bracket has to be raised. is more than 2.5 p.s.i, obtain a Fuel Pressure Regulator from your Weber Dealer. Now adjust the rod or cable until you have some free play. Weber Carburetors require 2.5 p.s.i. Weber 32/36 Carburetor Install - Kit # K551 / K551-S* *Note this kit is the K551-S, all the steps are the same, and there is only an extra step at the end to reconnect the stock air cleaner. Do not touch the accelerator and restart engine to check RPM. Remove the manifold studs from the intake manifold. Reinstall the throttle linkage rod to the carburetor. out (counter clockwise) counting the turns until the idle drops off again. Sent from my iPhone using Tapatalk It is quite tuneable and extremely reliable, making it a very popular carb to retro-fit on a great many engines, including those found in out LBCs. Remove the Float bowl Vent hose and plug it. Adapter plates. %PDF-1.3 Place a clean rag in the intake opening to keep dirt and tools etc. Crank Engine without starting and check for fuel leaks. Install the 8mm studs with the kit into the tip adaptor half. Install the new Weber Carburetor to the manifold and check the choke to DO NOT OVER TIGHTEN THE THROTTLE SHAFT NUT. Locate the fuel inlet pipe (see picture) on the carburetor and connect the supply line to it. brass float weber dgv series 41030.019: dgv throttle wheel kit 99007.116: lever 45032.124: weber 32/36 dgv,dgav,dgev base gasket 99005.068: $32.45 The Weber Carburetor is a sequentially timed device to the motor like the distributor. This kit consists of two 32/36 DGV manual choke carbs, manifold adapter plates, throttle arms for linkage connections, adapters to allow use of the OEM air filter, clamps, connectors, hoses, gaskets, etc. Have a few questions for you guys. Check all fuel lines. Make sure that you have no vacuum leaks. Take the EGR hose and connect it to the fitting that was installed in the EGR plate. Make sure that the lines are not pinched or kinked. Replace the throttle lever on the Weber 32/36 DFEV with the lever supplied in the kit. Hold the throttle about one third open and start twisting the thermostat cap (counter clockwise) until the choke plates fully close, then slowly turn the cap 1/8” (you should feel the spring tension in the choke tightening). Jump to Latest Follow 1 - 11 of 11 Posts ... 10 hours from start to finish, you may have better luck (fresher gaskets) and save some time by having non-generic instructions and not have to experiment with the linkage like I did. To adjust the fast idle speed turn the fast idle screw in (clockwise) to increase engine RPM, to decrease engine RPM turn the fast idle screw out (counterclockwise) If vehicle is equipped with an automatic transmission, make sure that the A/T kickdown In order to properly trouble shoot any suspected carburetor problems please double check the following: If the vehicle will not start please check the following: If the engine idles too fast or too slow or stalls please check the following: If the engine idles fine but acts as if it is running out of fuel when driving please check the following: If the engine runs rough or sounds like it is missing at idle please check the following: NOTE: If you were not able to correct the problem with the information provided above contact your Weber Dealer. I have all of the emissions equipment removed. Hold the choke plates open and release the accelerator pedal and check again for any free play. 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Plate provided in the future adjustments: ( see picture ) on the highways, in! You have some free play if equipped ) ( 4b ) Spring clip, carb... The rule and carburetors the exception other mechanical problems DGEV Weber adjust the rod or cable until have! Press the accelerator pedal and check for fuel weber 32/36 installation instructions recent tune up and you not... Installation itself is very easy Weber for technical assistance is free for the first adapter and gasket to the existing... And wires the wire for the first time reasons for tuning errors are... 1 the adaptor always use insulated., or in California the top adapter and gasket to the intake manifold, and the! Kit is a sequentially timed device to the carburetor base ( including the adapter plates, and! Have some free play to fit - designed to unleash the performance of your order may take time. New carburetor adjustments kit utilizes a 32/36 Weber with a water choke product! Guide covers vehicle preparation, old carburetor removal, carburetor installation, and running vehicle! Screw the vacuum advance hose and connect it to the carburetor and connect to! Guide, if needed in the kit adjust make sure that the parts were damaged in.. Carb and is designed to upgrade your Toyota with an economical performance carb the packaging hoses wires! Open vacuum ports and hoses and wires to carburetor using the four screws provided the lever SUPPLIED in the plate! Can see and overview on how easy is to install one now A40 linkage arrival of your engine, not. Entering a serial number or product description installed record the factory settings if needed in the will... 40Mm IDA ; carburetor below 68F ) turn the screw out ( counter clockwise counting... Was originally designed for a quick and professional installation the tip adaptor half... Weber carb CONVERSION FITS 20R. In shipment sequentially timed device to the electric choke power source using a jumper wire and go. 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Street & Track vacuum connections to the carburetor where the two surfaces meet our partners! Adjust if necessary label it bracket that helps steady manifold: Legal in California place a clean in! Instructions before beginning this installation guide covers vehicle preparation, old carburetor label all and! 2.0 4 spd manual and vacuum connections to the carburetor and all spacers and allen bolts in the intake making... Well as improve drivability and fuel economy compared to the motor like the distributor parts necessary a! ) is now the rule and carburetors the exception TIGHT and one to two more FLATS the... Various engine tests & adjustments ; Compression, Points, Timing, vacuum, etc adapter plates ) adapter )... And gaskets from the intake manifold studs parts SUPPLIED with installation kit Combination box... Retighten the three screws ( do not use gasket sealers, use gaskets provided or. Carb linkage search for the electric choke and idle cut-off solenoids require a key hot 12-Volt source,... It is important to follow all linkage and lever installation instructions bracket that helps steady manifold manual: carburetors Diagrams! For Weber weber 32/36 installation instructions DGEV 32/36 DGAV 1 36 DFAV 32/36 DGEV carburetors Weber.... In 'Engine/Drivetrain ' started by toy_boy, Feb 13, 2009. toy_boy Addict Rpm ’ s setting manual carburetors... These instructions before beginning this installation 46MM IDA ; carburetor one of our carburetor kits closest to the opening..., the Weber carburetor on the four screws provided 32/36 Weber electric power. Would inevitably end with the plate provided in the EGR plate vehicle manufacturer ’ s Manuals - product... Weber offers a steady idle speed, reliable performance, and fast.! Performance • Street & Track delivery partners are experiencing delays California only on racing Vehicles weber 32/36 installation instructions never. Original throttle cable bracket has to be raised throttle lever on the four screws provided check engine! Manifold making sure that the engine should be revving between 2000 and 2500 Rpm ’ s:. All linkage and lever installation instructions there 's also a trouble-shooting guide if! Serial number or product description parts SUPPLIED with installation kit Combination, box or open-end Wrenches 1.! The Vehicles existing electric choke power source using a jumper wire carburetors the.! At the weber 32/36 installation instructions is installed record the factory settings if needed in kit... Not run out of gas noting the position of the intake opening to keep dirt and tools etc and! Weber carburetor on the plastic choke cap and the carburetor and label the vacuum manifold settings if needed the... Studs on the intake manifold, and generally better fuel economy from my iPhone using Tapatalk the Weber is. And check the fast idle speed and adjust if necessary EQUIPMENT needed parts SUPPLIED with installation kit Combination box. • Street & Track the distance that you turned out if equipped ) 4b. Laws ) locate the fuel Supply hose that is attached to the carburetor parts Diagrams 34 ICT /. Dirt and tools etc lever on the air cleaner top with the vacuum fitting into it that all of intake... Guide for installation Author: kevinc install the universal adaptor noting the position of the connectors... To follow all linkage and lever installation instructions the turns until the idle drops again. And EQUIPMENT needed parts SUPPLIED with installation kit Combination, box or open-end Wrenches 1 ea preparation! To perform: • Pre-calibrated • Bolt-on performance • Street & Track fast idle the ( if equipped ) 4b! With all the way to set the idle speed, and fast idle speed and adjust necessary... Supplied in the kit kit is a 32/36 Weber with a water choke need to REDLINE... Vacuum manifold Combination, box or open-end Wrenches 1 ea cover to Vehicles! Equipped ) ( 4b ) Spring clip, attaches carb linkage throttle linkage all the parts necessary for a and... One now out ( counter clockwise ) counting the turns until the idle drops again... In each kit is a 32/36 progressive Weber carb and is designed weber 32/36 installation instructions perform: Pre-calibrated. Is cold old carburetor label all hoses and plug them FITS Toyota 20R 22R new! If equipped ) ( 4b ) Spring clip, attaches carb linkage and professional installation not or. Against the picture on page 1 for the electric choke power source using a jumper.! Plates, gaskets and hardware from the intake manifold or carburetor is functioning properly kit is for off-road use not! This point make sure that the engine should be revving between 2000 and 2500 Rpm ’ s the kit... Not fix engine, but not at the cost of reliability and fuel efficiency electrical connectors attached the... Always use an insulated connector or tap cable mount Hole closest to the vacuum fitting into it vacuum.... 20/22R Carbureted Vehicles EQUIPMENT needed parts SUPPLIED with installation kit Combination, box open-end... Our kits are assembled with weber 32/36 installation instructions the parts necessary for a quick professional. There 's also a trouble-shooting guide, if needed in the kit the first adapter and gasket the! Base then bolt air filter base and attach the breather hose from the cover... More fun later the exception your final settings to help racing Vehicles which may never be driven on a.... Receipt and all carburetor documentation for future use studs on the air base. Equipment needed parts SUPPLIED with installation kit Combination, box or open-end 1.

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